Мехатроника 1 Бөлім mechatronics
The main technical characteristics of the installation
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Мехатроника 1 том Баймухамедов М.Ф., Джаманбалин Қ.Қ.,Ақгул м.К.
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- 6.3 Production machines with parallel and hybrid kinematics
- 6.3.1 Mechatronic center «GEXAMECH-1» for the aerospace industry
| The main technical characteristics of the installation:
Resolution of measurements, μm............................................................................1 Measurement inaccuracy, μm................................................................................15 Control time of one pipe, sec…….......................................................not more 90 Operating conditions...................................................................................workshop Requirements for the basing of pipes: Аccuracy of positioning along the longitudinal axis, mm..............................2,0 Аccuracy of end positioning, mm.....................................................................±5,0 Previously on the surface of the thread should be applied a layer of finely divided talc by spraying. 6.3 Production machines with parallel and hybrid kinematics As shown in chapter 1, the principles and methods of mechatronics are fundamental and practical basis for the design and implementation of machines with parallel and hybrid kinematics. The construction of machines of this class based on the use of the three integration methods described in chapter 3. Thanks to the advent of high performance computers and intelligent mechatronic modules, it became possible to control the movement of vehicles with nonlinear structure in real-time. Mechatronic approach to the integration of precision mechanics and microelectronics, computing and sensor devices makes promising the creation and implementation of machines with parallel and hybrid kinematics in a variety of industries. 6.3.1 Mechatronic center «GEXAMECH-1» for the aerospace industry In September 2003 mechatronic center «GEXAMECH-1» was presented at the international industrial exhibition in Moscow [26]. The centre was developed by the specialists of a number of Russian research institutes: the National Institute of aviation technologies (NIAT), Novosibirsk state technical University, company «Siberia-mechatronics» and other organizations. Machine manufacturer – Savelovsk machine-building plant. General view of the center shown in Fig. 6.10. The Center is designed for machining of long (to 3 m) of products in the aerospace industry. To do this, the composition of the machine we have a desktop with linear movement. Hexapod having six driven rods, installed on 263 steel octagonal base. The movable platform carrying spindle made of an alloy based on titanium and reinforced with steel sections. Design optimization of mechatronic machines are made using special software developed by the company «Siberia-mechatronics». Tool mental store has 24 items. Figure 6.10 – Mechatronic center «GEXAMECH-1» The main technical characteristics of the hexamech Working area, mm........................................................................3000 х 800 х 700 Orientation of the working element, °: with respect to the B axis...................................................................................±3 0 with respect to the A axis....................................................................................±25 on both axes in the center of the working area................................................±45 Spindle power, kW...................................................................................................30 Maximum rotation speed, min -1 ....................................................................30 000 Maximum travel speed, m/min.............................................................................30 Maximum acceleration.............................................................................................lg Accuracy of movement (at a distance 1000 mm), µm ........................................................................................................100 The machine is equipped with a CNC system RA 8000 NT HS by Power Automaton GmbH, which has an open architecture. To eliminate special and unacceptable configurations and movements of the hexapod, a special software module was developed. This module monitors the speed and acceleration limits in the drives, excludes the possibility of reaching the boundaries of the working zone by linear or orienting degrees of mobility. All dangerous situations are visualized on the display of the control system. |